Palladium Energy - Batteries - The Power Inside

Battery Pack Safety & Quality Assurance

At Palladium, all battery pack and battery cell qualification testing is done in-house, reducing your time-to-market and minimizing costs

Battery pack safety is our top priority at Palladium. We start the manufacturing process by first qualifying battery cell suppliers who must pass Palladium's rigorous evaluation process, which includes:

  • Manufacturing quality and safety tests
  • Battery cells that pass exceed demanding performance and safety standards
  • Battery cells that pass UL 1642, IEEE 1725 and IEEE 1625 standards


Following our rigorous safety checks, Palladium manufactures our battery packs with Six Sigma process improvement tools including DMAIC and LDFSS under the highest-quality standards using:

  • ISO 9001/2000 standards
  • Manufacturing Process Failure Mode and Effect Analysis (PFMEA)
  • UN38.3[DOT], RoHS and WEEE guidelines, where appropriate
  • One of the lowest Defects per Million (DPM) rates in the entire power industry
  • Generation and maintenance of Design History Files (DHF), which include any records describing the history of a device – design review notes, verification plan and results, validation plan and results and FMEA results
  • Device History Records (DHR), which include documentation affiliated with production – test reports, test data, signed build documents
  • Certificate of Compliance (CoC), and quality assurance checklists
  • Quality process automation, design and process control, document control and inspection control
  • Continuous improvement, lean manufacturing and Just in Time (JIT) product deliver
  • Test chambers (with 500+ test channels) to profile cell and pack performance


At Palladium, we also stand out from the competition when it comes to battery pack testing. ALL battery pack and cell qualification testing at Palladium is done through our independent, accredited battery pack testing facility—IQ Laboratories (IQL)—reducing your time-to-market and minimizing costs. Learn more about IQL.


Battery Pack Manufacturing Facilities

We have two primary manufacturing facilities in China and Brazil, which together provide more than 150,000 sq. ft. of manufacturing capability:

Shanghai, China Battery Pack Manufacturing Facilities

Palladium Energy Battery Pack Manufacturing Safety and Quality Assurance

  • 18 Conveyor Lines
  • 2 Multi-Cell Lines
  • 6,000-sq. ft. Independent Testing Facility
  • Capacity: 90 million units per year


Manaus, Brazil Battery Manufacturing & Testing Facility

  • 5 Conveyor Lines
  • AC Adaptor Line
  • 2 In-House SMT Lines
  • Reliability Lab
  • Capacity: 24 million units per year


With an end-to-end product development capability – battery pack design, cost engineering, project management, end product testing and certification – Palladium delivers a shorter design and development phase, innovative, automated processes, the most efficient equipment – and a shorter time-to-market for our customers.


Palladium's independent accredited and CTIA authorized testing facility – IQ Laboratories.