Complete Battery Pack Solutions

Independent Battery Pack Testing from Palladium Energy

Independent Testing & Certification

Rigorous testing to prove readiness

Palladium is the only custom battery pack manufacturer with an independent, CTIA Authorized testing facility: IQ Laboratories (IQL).

IQ Laboratories (IQL)

This 6,000 square-foot accredited testing facility, located in Shanghai, conducts design verification and validation, pre-qualification testing, and comprehensive R&D. For you, this means safety and performance assurance, speedier agency approvals, and faster time-to-market for your products.

What do IQL engineers look for? They perform tests based on IEEE 1725, IEEE 1625, CE, UN38.3[DOT], Telcordia GR-3150 and other lithium-ion battery safety standards such as Japan PSE, IEC 61960 and IEC 62133.  All regulatory specifications for safety are examined, including overcharge, over-discharge, short circuit, hot box, impact and more. The lab also conducts environmental testing, including altitude simulation, thermal cycling, vibration, shock and external short circuit.

In addition, IQL has also passed the TMP (Testing at Manufacturers Premises) accreditation by TUV Rheinland, meaning TUV will now accept test data and reports for Palladium's or other manufacturer's products — further enabling us to deliver on our promise to get you to market quicker and more cost effectively.

Here’s an overview of specific tests and capabilities:

Cell & Pack Performance Testing

  • Cell qualification for all current battery technologies, including lithium-ion, lithium-ion polymer, lithium-iron phosphate, nickel-metal hydride, nickel-cadmium and lead-acid
  • Cell cycle life
  • DC and AC impedance measurements
  • Cell storage performance at extreme temperature ranges
  • Pack design verification tests
  • Pack qualification tests
  • Accelerated pack life tests
  • Cell performance diagnosis
  • X-ray examination
  • Customer-specified performance tests

Safety Testing

  • UL1642, UL2054 tests (UL Certified lab), Japanese JIS C 8714 (PSE)
  • IEEE 1625, 1725 tests
  • Transportation test (UN38.3[DoT])
  • Overcharge
  • Over-discharge
  • Short circuit
  • Hot box
  • Crush
  • Nail penetration
  • Impact
  • Customer-specified safety testing

Environmental Testing

  • Thermal shock
  • Humidity
  • Thermal shock with humidity
  • Mechanical shock
  • Drop testing
  • Vibration
  • MIL-STD-810F
  • Altitude simulation
  • Cell swelling test
  • RFI immunity and emissions
  • ESD testing
  • Salt mist
  • Dust
  • Customer-specified environmental testing

We're also experts at the new Class 9 shipping regulations for lithium-ion cells and batteries. Download an overview of the recent changes here. Contact us to learn more about how IQL can maximize the performance and safety of your product.

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2012 North American Entrepreneurial Company of the Year

Today, we announced that we’ve received Frost & Sullivan’s prestigious “2012 North American Entrepreneurial Company of the Year” award.

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Introducing our Engineering and Technology Center of Excellence

Wednesday, June 19, 2013
Last Thursday, we expanded our engineering research and development capabilities by adding a new Engineering and Technology Center of Excellence (here's the press release).  The 6,000-square foot expansion gives us more than 10,000-square feet of engineering and testing space under one roof. The world-class facility provides the additional resources needed to innovate the power solutions industry into the future.

At a ribbon cutting ceremony, our employees, partners and customers got a first look at the next-generation addition, which features a secure research and development area and a state-of-the-art testing lab area.  Situated adjacent to our on-site manufacturing plant in Woodridge, Ill., it also furthers our Made-in-America capabilities.  

 The Engineering and Technology Center of Excellence will serve as our United States research and development hub, collaborating with nearly 100 degreed engineers, including four PhDs around the globe, to solve our customers’ portable power needs.

 

 

The battery packs and chargers developed within this facility will power end use devices ranging from portable medical devices to military electronics to data center uninterruptible power systems. By opening this next-generation facility, we’re affirming our commitment to developing innovative, custom battery packs and chargers that allow our customers to differentiate themselves in the marketplace. 

- Rebecca Kritzman, director of marketing and communications

Saluting our own this Memorial Day

Saturday, May 25, 2013

At Palladium Energy, we manufacture lithium-based battery packs and battery chargers for many industries, including medical, data capture and data storage devices and consumer electronics.  But perhaps we’re most proud of the battery packs and chargers that we manufacture for the United States military. These power solutions withstand the harshest, most physically demanding environments for military needs – keeping our servicemen and women powered and safe.

Our customized power solutions support handheld and manpack radios, military PDAs and computers, unmanned aerial vehicles, forward mission devices, military vehicle applications — virtually any electronic device required for the mission.

In fact, our passion for innovation has yielded us exclusive rights to the patented phase change material (PCM). The outstanding thermal management characteristics of PCM make it possible for lithium-ion batteries to be a viable option for high-power and high-temperature military applications.

Many of Palladium’s military customers know Mark Batts, our division technical lead.  Mark helps our company deliver military battery packs ranging from early prototypes to finished products.  But what our customers might not know is that Mark is actually a veteran, having served in the U.S. Army Reserves from 1990 to 1998 as an Automated Logistical Specialist (92A).  During his military career, Mark was promoted to Sergeant (E-5) and was a squad leader.

"Years ago I used the GI Bill and my drill compensation to pay for college.  Today, I’m using what I learned in college to support the military – bringing my career full circle,” Mark said.

Mark has been a Palladium team member since early 2011, creating solutions for the military’s unique design challenges and improving on existing technologies to provide our servicemen and women rapid and valuable power supplies.  As a veteran, Mark brings added value to our company since he understands the unique requirements that soldiers need to stay powered in the battlefield.

“As a veteran, I enjoy the interaction with today’s modern soldiers and the engineering challenge to make their jobs easier and safer,” he said.  “Having the privilege to support them is a job perk here at Palladium.”

At Palladium, we’re proud to employ numerous veterans and are extremely grateful for their service. It’s gratifying to play a small part in protecting our country and keeping America’s heroes safe.  From all of us – Happy Memorial Day!

- Rebecca Kritzman, director of marketing and communications

BATTERy UP: Lithium Batteries and America’s Favorite Pastime

Wednesday, May 08, 2013

In baseball, the term “battery” refers jointly to the pitcher and the catcher.  My beloved baseball battery is the Brave’s Tim Hudson and Brian McCann; but what most spectators don’t realize is that America’s favorite pastime wouldn’t be possible without reliable and long-lasting lithium batteries.

MLB Press BoxToday, everyone from sports journalists to coaches to paramedics to box office agents rely on portable battery power to send, receive and store information.  Further, lithium’s green properties, small, light-weight profile and extended life make it the perfect chemistry for these sporty portable devices.

So, next time I’m at a Braves game, you can bet that when Fredi Gonzalez confers with his bullpen coaches, he’ll have portable electronic battery power to thank.  And if the power goes out (a la Super Bowl XLVII), you can count on battery power to keep the scoreboard lit.  And when you use your credit card to buy peanuts and cotton candy, the vendor will rely on the battery power in its data capture device to process your purchase. 

The transmission of communication and storage of data are critical to large-scale sporting events, like Major League Baseball (MLB) games. Moreover, portable devices must meet increasing demand for long-lasting life.  That’s why today’s batteries must swing-for-the-fences in order to survive nine innings.  In addition, since the MLB season consists of 162 games over six months, batteries that power the game must be able to perform in a range of environments, climates and temperatures.

Interested in learning more about portable lithium power? Contact us.

-       Rebecca Kritzman, director of marketing and communications

Assembly Magazine spotlights Palladium Energy for its Advanced Battery Pack Manufacturing Capabilities

Thursday, May 02, 2013
When it comes to U.S. design and manufacturing news, industry experts turn to Assembly Magazine.  So, we are excited to be highlighted in the publication’s May 2013 issue!  Click here to read the full article.

Recently, Assembly Magazine’s senior editor, Austin Weber, visited Palladium Energy’s manufacturing and testing facility in Woodridge, Ill. for an up-close look at our 55,000 square-foot (and growing!) plant.   Our senior manufacturing manager, Steve Hagemaster, showed Austin our battery and charger assembly lines, SMT capabilities, safety testing and more.

In addition, our vice president of operations, Bob Sweeney, talked with Austin about next-generation battery assembly trends and processes.  Here’s an excerpt from this month’s article:

Palladium Energy recently implemented a new program involving robotics and automation. “This worked great for us, since the program was one product with high volumes,” Sweeney points out. “Most of the automation was centered around mechanical, dimensional and electrical functional testing. We want to take this experience and see if we can apply it economically to the larger part of our business that is lower volume with much higher mix.”

Palladium Energy specializes in engineered custom batteries for a variety of industries, ranging from medical to defense, rather than manufacturing large quantity AA alkaline batteries for consumer consumption.

“We have reasonable volumes in our consumer-oriented products, but generally we are faced with the challenge of lower volumes and higher mix,” explains Sweeney. “Most of our processes are manual and semiautomatic. So, for us, we think more about economies of scope.”

Interested in our Made-in-America battery packs and power supplies? Click here to request a custom quote.

- Rebecca Kritzman, director of marketing and communications


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