Manufacturing

Safety & Quality Assurance

At Palladium Energy, all battery pack and cell qualification testing is done in-house, reducing your time-to-market and minimizing costs

Battery pack safety is our top priority at Palladium Energy. We start the manufacturing process by first qualifying battery cell suppliers who must pass Palladium's rigorous evaluation process, which includes:

Manufacturing quality and safety tests
Battery cells that pass exceed demanding performance and safety standards
Battery cells that pass UL 1642, IEEE 1725 and IEEE 1625 standards

Following our rigorous safety checks, Palladium manufactures our battery packs with Six Sigma process improvement tools including DMAIC and LDFSS under the highest-quality standards using:

ISO 9001/2000 standards
Manufacturing Process Failure Mode and Effect Analysis (PFMEA)
UN38.3[DOT], RoHS and WEEE guidelines, where appropriate
One of the lowest Defects per Million (DPM) rates in the entire power industry
Generation and maintenance of Design History Files (DHF), which include any records describing the history of a device – design review notes, verification plan and results, validation plan and results and FMEA results
Device History Records (DHR), which include documentation affiliated with production – test reports, test data, signed build documents
Certificate of Compliance (CoC), and quality assurance checklists
Quality process automation, design and process control, document control and inspection control
Continuous improvement, lean manufacturing and Just in Time (JIT) product deliver
Test chambers (with 500+ test channels) to profile cell and pack performance

At Palladium, we also stand out from the competition when it comes to battery pack testing. ALL battery pack and cell qualification testing at Palladium is done through our independent, accredited testing facility—IQL—reducing your time-to-market and minimizing costs. Learn more about IQL.

Manufacturing Facilities

We have two primary manufacturing facilities in China and Brazil, which together provide more than 150,000 sq. ft. of manufacturing capability:

Shanghai, China

Manufacturing, Design & Testing Facility Palladium Energy Battery Pack Manufacturing Safety and Quality Assurance

18 Conveyor Lines
2 Multi-Cell Lines
6,000-sq. ft. Independent Testing Facility
Capacity: 90 million units per year

Manaus, Brazil

Manufacturing & Testing Facility

5 Conveyor Lines
AC Adaptor Line
2 In-House SMT Lines
Reliability Lab
Capacity: 24 million units per year

With an end-to-end product development capability – battery pack design, cost engineering, project management, end product testing and certification – Palladium Energy delivers a shorter design and development phase, innovative, automated processes, the most efficient equipment – and a shorter time-to-market for our customers.